Advantages of laser cutting over mechanical cutting

Being able to control a wide range of laser parameters with precision helps transform a flat sheet of metal into numerous parts with a variety of features without the need for tools. Read on to learn about the advantages of laser cutting over mechanical cutting.

cleaner cuts

Lasers enable smaller, cleaner cuts with intricate detail and good edge quality on round, square, rectangular, and/or triangular sheet metal or tubing. Unlike mechanical cutting, cuts are burr-free and can be incredibly tricky. Lasers can also be used to precisely cut wood, plastics, ceramics, or wax.

3D laser cutting is also available for parts with unique hole geometries and CNC laser cutting is available to create complex 3D curves and structures. 6-axis laser cutting capabilities allow cuts at any desired angle for weld preparation, plus the highest precision for easy assembly adjustment, all in a single program cycle.

Higher Accuracy – Less Metal Wasted

Mechanical cutting involves contamination and wear on cutting machine blades, but lasers have no real surface to wear, so they can cut as many identical products as you need without wearing out. Laser cutting also produces greater consistency from part to part. And laser cutting isn’t just for cutting parts. Lasers can cut holes directly through metal, engrave, or even countersink holes.

Also, because the laser is so precise, less material is wasted around the cut. What’s more, because there are fewer wasted materials, you can reduce the time and effort it takes to clean every day.

Minimal operator intervention

Laser machines are quite easy to use and do not require a lot of skill or training. With newer and more modern laser cutting machines, the number of steps that require human action has been dramatically reduced, allowing for more efficient part nesting capability due to greater programming flexibility.

faster production

Most laser equipment also comes with automatic load/unload features, which increases efficiency for lasers to run while an employee is on break or eating lunch, and allows for much faster item production.

By using lasers, you will have the precision parts you need much faster and more cost-effectively than with other types of machines. The lasers can be used to cut up to 1″ carbon steel, up to 0.5″ stainless steel, and up to 0.375″ aluminum.

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